AGFA Rapiline 51 SP manuály

Uživatelské manuály a uživatelské příručky pro Procesory AGFA Rapiline 51 SP.
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Agfa Rapiline 51 SP Uživatelský manuál (54 strany)


Značka: Agfa | Kategorie: Procesory | Velikost: 0.88 MB |

 

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Agfa Rapiline 51 SP Servisní příručka (521 strany)


Značka: Agfa | Kategorie: Procesory | Velikost: 4.01 MB |

 

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The Avantra 36/44

1

Service Manual

1

AVANTRA 36/44

2

Troubleshooting Guide

5

Table of Contents vii

7

Table of Contents ix

9

Avantra 36/44 Service Manual

10

Table of Contents

11

Table of Contents xi

11

Appendix A: Spare Parts

12

Introduction

13

Laser Safety

14

CLASS 1 LASER

15

LASER KLASSE 1

15

Service Manual Audience

17

Introduction xix

19

Product Description

20

Introduction xxi

21

Glossary of

22

Acronyms

22

Section I:

24

Imagesetter

24

Installation

25

1-2 Installation

26

Installation 1-3

27

1.3.1 Pre-installation Checks

28

Installation 1-5

29

1-6 Installation

30

Installation 1-7

31

1-8 Installation

32

Installation 1-9

33

WARNING: BLOCK LEFT SIDE

36

WHEELS BEFORE LOWERING

36

Accessories Kit

37

1.4 Checking the System

46

2.2 System Overview

52

2.3 Electronics Overview

52

2.3.1 Electronics Packaging

53

2.3.2 System Architecture

53

OCP FLASHROM

56

OCP EEPROM

56

DSP FLASHROMDEC K1

56

2.5 Operator Control Panel

57

2.5.1 Micro-controller

58

2.5.2 OCP FLASHROM

58

2-10 Functional Analysis

59

Functional Analysis 2-11

60

2-12 Functional Analysis

61

Functional Analysis 2-13

62

2.9 Power Supply

63

2.10 Optical System Overview

64

2.11 Spot Generation Module

65

Functional Analysis 2-17

66

2.12 Spin Motor Module

67

2.12.1 Spin Motor

68

2.12.2 Mirror

68

2.12.3 Encoder

68

2.13.1 Carriage Assembly

68

2-20 Functional Analysis

69

2.13.4 Inner Shrouds

70

2.13.4.1 Outriggers

71

2.13.4.2 Brushes

71

2.13.4.3 Flappers

72

2.13.5 Vacuum System

72

2.13.5.1 Vacuum Pump

72

2.13.5.2 Vacuum Valves

73

2.13.5.3 Vacuum Board

73

Functional Analysis 2-25

74

2.14.1 Supply Side Mechanics

75

2.14.1.2 DC Rewind Motors

75

2.14.1.4 Drive Rollers

76

2.14.1.5 Spindle A/B Sensors

76

2.14.1.6 Supply Jam Sensor

76

2-28 Functional Analysis

77

2.14.4 Take-up Drive Assembly

78

2-30 Functional Analysis

79

2.14.5 Media Cutter Assembly

80

2.14.6 Supply Cassette

81

Functional Analysis 2-33

82

2.15.1 General Description

83

2.15.2 Humidifier Sub-assembly

83

2.15.2.1 Water Supply

84

2.15.3.1 Power

85

2.15.4 Fan Control Circuit

85

2.15.5 Interface Connections

86

2.15.6 Software Functionality

86

Indications

87

Imagesetter Diagnostics

88

3.2 Power-up Boot Diagnostics

89

3.2.2 Power-up Boot Sequence

90

3-4 Diagnostics

91

3.2.3 Error Reporting

92

3-6 Diagnostics

93

Diagnostics 3-7

94

Diagnostics 3-9

96

3-10 Diagnostics

97

Diagnostics 3-11

98

3-12 Diagnostics

99

3.2.5 Boot Error Codes

100

3-14 Diagnostics

101

Section I: Imagesetter

102

Diagnostics 3-15

102

3-16 Diagnostics

103

3.3.1 Equipment Requirements

104

3.3.2 Software Installation

105

3.3.3 Starting the Program

106

3-20 Diagnostics

107

Diagnostics 3-21

108

3-22 Diagnostics

109

Diagnostics 3-23

110

3-24 Diagnostics

111

Diagnostics 3-25

112

3-26 Diagnostics

113

Diagnostics 3-27

114

3-28 Diagnostics

115

Diagnostics 3-29

116

3-30 Diagnostics

117

Diagnostics 3-31

118

3-32 Diagnostics

119

Diagnostics 3-33

120

3-34 Diagnostics

121

Diagnostics 3-35

122

3-36 Diagnostics

123

Diagnostics 3-37

124

3-38 Diagnostics

125

Diagnostics 3-39

126

3-40 Diagnostics

127

Diagnostics 3-41

128

3-42 Diagnostics

129

Diagnostics 3-43

130

3-44 Diagnostics

131

Diagnostics 3-45

132

3-46 Diagnostics

133

Diagnostics 3-47

134

3-48 Diagnostics

135

Diagnostics 3-49

136

3-50 Diagnostics

137

Diagnostics 3-51

138

3-52 Diagnostics

139

Diagnostics 3-53

140

3-54 Diagnostics

141

Diagnostics 3-55

142

3-56 Diagnostics

143

Diagnostics 3-57

144

3-58 Diagnostics

145

Diagnostics 3-59

146

3-60 Diagnostics

147

3.4 Remote Diagnostics

148

3-62 Diagnostics

149

3.4.2 Hardware Configuration

150

3-64 Diagnostics

151

Diagnostics 3-65

152

3-66 Diagnostics

153

Diagnostics 3-67

154

3-68 Diagnostics

155

Diagnostics 3-69

156

3-70 Diagnostics

157

Diagnostics 3-71

158

3-72 Diagnostics

159

Imagesetter Component

160

Removal/Replacement

160

Procedures

160

4-2 Removal and Replacement

161

4.2 Covers

162

4-4 Removal and Replacement

163

Removal and Replacement 4-5

164

4-6 Removal and Replacement

165

Removal and Replacement 4-7

166

4-8 Removal and Replacement

167

4-10 Removal and Replacement

169

Removal and Replacement 4-11

170

4-12 Removal and Replacement

171

Removal and Replacement 4-13

172

4-14 Removal and Replacement

173

Removal and Replacement 4-15

174

4.3.5 Take-up Jam Sensor

175

Removal and Replacement 4-17

176

4.3.6 Take-up Punch Assembly

177

Removal and Replacement 4-19

178

4.3.7 Cutter Assembly

179

Removal and Replacement 4-21

180

4.3.8 Cutter Motor

181

11–Two phillips screws

181

Removal and Replacement 4-23

182

Removal and Replacement 4-25

184

4-26 Removal and Replacement

185

Removal and Replacement 4-27

186

4-28 Removal and Replacement

187

Removal and Replacement 4-29

188

4-30 Removal and Replacement

189

Removal and Replacement 4-31

190

Modules PCB (SDMs)

191

Removal and Replacement 4-33

192

4.4.5 Power Supply

193

Removal and Replacement 4-35

194

4.4.6 Main Power Switch

195

Removal and Replacement 4-37

196

4.4.7 Exhaust Fan

197

4.4.8 Intake Fan

198

Removal and Replacement 4-41

200

4.5.2 Carriage Assembly

201

Removal and Replacement 4-43

202

4-44 Removal and Replacement

203

4.6 Opto-mechanical Removal/

204

Replacement Procedures

204

4-46 Removal and Replacement

205

4.6.2 Spin Motor Module (SMM)

206

4-48 Removal and Replacement

207

Removal and Replacement 4-49

208

4-50 Removal and Replacement

209

4.6.5 Polarizer Sensor

210

4.6.6 Beam Compressor Motor

211

4.6.7 Aperture Wheel Motor

212

4.6.8 Weak Lens Motor

213

4.6.9 Focus Sensor

214

4-56 Removal and Replacement

215

4-58 Removal and Replacement

217

Removal and Replacement 4-59

218

4-60 Removal and Replacement

219

Removal and Replacement 4-61

220

4-62 Removal and Replacement

221

Removal and Replacement 4-63

222

4-64 Removal and Replacement

223

Removal and Replacement 4-65

224

4-66 Removal and Replacement

225

Removal and Replacement 4-67

226

4.8 The Vacuum System

227

4.8.1 Vacuum Pump

228

4.8.2 Vacuum Valves

229

4.8.3 Vacuum Board

230

4-72 Removal and Replacement

231

Removal and Replacement 4-73

232

Imagesetter Alignment

233

Procedure

234

Alignment 5-3

235

5-4 Alignment

236

5-6 Alignment

238

5.5 Focus Alignment

239

5-8 Alignment

240

5.6 System Leveling Procedure

242

5.7 Voltage Check Procedure

243

Adjustment Procedure

243

5-12 Alignment

244

Alignment 5-15

247

5-16 Alignment

248

Alignment 5-17

249

5-18 Alignment

250

Alignment 5-19

251

5-20 Alignment

252

Alignment 5-21

253

5-22 Alignment

254

Alignment 5-23

255

Preventive

256

Maintenance

256

6-2 Maintenance

257

Maintenance 6-3

258

6.2.2 Operational Inspection

259

6.2.3 Cleaning

260

6-6 Maintenance

261

Maintenance 6-7

262

6-8 Maintenance

263

Specifications

264

A-2 Specifications

265

Spare Parts

266

Frames/Covers

267

Media Transport

267

Opto-Mechanical

268

Punch Assemblies

268

B-4 Spare Parts

269

I-1

270

I-2 Index

271

Index I-3

272

I-4 Index

273

Index I-5

274

I-6 Index

275

Index I-7

276

I-8 Index

277

Index I-9

278

I-10 Index

279

Index I-11

280

I-12 Index

281

Section II:

282

Bridge Installation

283

1-2 Installation

284

Section II: Bridge

285

Installation 1-3

285

1-4 Installation

286

Installation 1-5

287

1-6 Installation

288

Installation 1-7

289

1-8 Installation

290

Installation 1-9

291

1-10 Installation

292

Installation 1-11

293

1-12 Installation

294

Installation 1-13

295

1-14 Installation

296

Installation 1-15

297

1-16 Installation

298

Installation 1-17

299

1-18 Installation

300

Installation 1-19

301

1-20 Installation

302

Installation 1-21

303

1-22 Installation

304

Functional

305

Analysis

305

Bridge Debugger

306

Diagnostic Tool

306

To Buffer/Bridge Module

307

To Terminal Serial Cable

307

3.1.2 Bridge Unlock Sequence

308

3.1.3 Bridge States

309

3.1.4 Bridge State Responses

310

3.1.5 Bridge Error Codes

310

3.1.6 Bridge Sensor Status

311

3.1.7 Bridge Parameters

312

3.1.8 Bridge/Buffer Commands

312

3-8 Diagnostics

313

Bridge Component

314

Removal/Replace

314

4.3 Media Purchase Sensor

316

4.4 Bridge Loop Sensor

316

4.5 Upper Bridge Servo Motor

317

4.6 The Activator Switch

319

4.7 The Bridge Up Sensor

320

4.8 Bridge Shuttle Motor

321

Removal and Replacement 4-9

322

I-1

325

Section III:

327

1.2.1 Unpacking the Buffer

329

Section III: Buffer

330

1-4 Installation

331

1.2.2 Unlocking the Buffer

333

1-10 Installation

337

Installation 1-11

338

1-12 Installation

339

Installation 1-13

340

1-14 Installation

341

Installation 1-15

342

1-16 Installation

343

Installation 1-17

344

1-18 Installation

345

Installation 1-19

346

1-20 Installation

347

Installation 1-21

348

Buffer Component

349

Removal/

349

Replacement

349

2-2 Removal and Replacement

350

2.3 Buffer Purchase Sensor

351

2-4 Removal and Replacement

352

Removal and Replacement 2-5

353

2-6 Removal and Replacement

354

Removal and Replacement 2-7

355

Section IV:

359

Processor

359

OLP Installation

360

1.3 OLP Unpacking Procedures

362

Parts Container

364

Engine Container

364

Section IV: On-line Processor

366

1.4 Installation Procedures

372

230±240V N 50/60HZ

378

208±240V 3 PH 50/60HZ

378

400±415V 2 N 50/60HZ

378

400±415V 3 N 50/60HZ

378

1-22 Installation

381

Installation 1-23

382

1-24 Installation

383

Installation 1-25

384

1-26 Installation

385

Installation 1-27

386

1-28 Installation

387

Installation 1-29

388

1-30 Installation

389

Installation 1-31

390

1-32 Installation

391

Installation 1-33

392

1-34 Installation

393

2-2 Functional Analysis

395

2.3 Electronics

396

2-4 Functional Analysis

397

Functional Analysis 2-5

398

2-6 Functional Analysis

399

Functional Analysis 2-7

400

2-8 Functional Analysis

401

2.4 OLP Racks

402

100 cc x 24 hours

403

OLP Component

404

3.2 Drive Motor

405

Removal and Replacement 3-3

406

3.3 CPU-OLP

407

Removal and Replacement 3-5

408

3-6 Removal and Replacement

409

Removal and Replacement 3-7

410

3.4 LUTH Motor Control Board

412

3.5 LUTH Rectifier Board (LRB)

413

3.6 Power Board

414

3-12 Removal and Replacement

415

Removal and Replacement 3-13

416

3.7 Circulation Pump

417

Removal and Replacement 3-15

418

Figure 3-12 The fixer pump

419

3.9 Heating Element

420

(2.54 cm)

421

WARNING: DO NOT OVER-TIGHTEN

421

Removal and Replacement 3-19

422

3.12.1 Dryer Heater Element

423

➂–Grounding wire

424

3-22 Removal and Replacement

425

3.12.2 Dryer Blower

426

Figure 3-19 Dryer blower

427

Removal and Replacement 3-25

428

3.13.1 Drive Belt

429

3.13.2 Drive Shaft

430

3-28 Removal and Replacement

431

Removal and Replacement 3-29

432

OLP Maintenance

433

4.2 Servicing

434

Maintenance 4-3

435

4.2.3 Checking the Battery

436

4.2.4 Setting the Jumpers

437

4-6 Maintenance

438

Maintenance 4-7

439

4-8 Maintenance

440

Maintenance 4-9

441

➃ ➄ ➅➆ ➇

442

(P/N 5203Y4000200)

443

4-12 Maintenance

444

Maintenance 4-13

445

4.4 Troubleshooting

446

Maintenance 4-15

447

4.5 Service Program Codes

448

Maintenance 4-17

449

4-18 Maintenance

450

Maintenance 4-19

451

4-20 Maintenance

452

Maintenance 4-21

453

4-22 Maintenance

454

Maintenance 4-23

455

4-24 Maintenance

456

Maintenance 4-25

457

Specifications A-3

460

Avantra 36/44 OLP Parts

462

Avantra 36/44 OLP Parts List

463

B-6 Spare Parts

466

Spare Parts B-7

467

B-8 Spare Parts

468

Spare Parts B-9

469

Avantra 36/44 OLP Tank Parts

470

Spare Parts B-11

471

B-12 Spare Parts

472

Spare Parts B-13

473

B-14 Spare Parts

474

Spare Parts B-15

475

B-16 Spare Parts

476

Spare Parts B-17

477

B-18 Spare Parts

478

Spare Parts B-19

479

B-20 Spare Parts

480

Spare Parts B-21

481

B-22 Spare Parts

482

Spare Parts B-23

483

Wiring Diagrams

484

Section IV: On-Line Processor

487

Section V:

491

Mounting

492

Instructions

492

1.2 Unpacking the Crane

493

Section V: Crane

494

Mounting 1-3

494

1-4 Mounting

495

Mounting 1-5

496

1-6 Mounting

497

1.3.2 Mounting the Head

498

1-8 Mounting

499

Mounting 1-9

500

1-10 Mounting

501

Mounting 1-11

502

Crane Component

503

Removal /

503

Removal and Replacement 2-3

505

2-8 Removal and Replacement

510

Removal and Replacement 2-9

511

2.2.4 Crane Cable

512

Removal and Replacement 2-11

513

2-12 Removal and Replacement

514

Removal and Replacement 2-13

515

2-14 Removal and Replacement

516

Agfa Rapiline 51 SP Uživatelský manuál (301 strany)


Značka: Agfa | Kategorie: Procesory | Velikost: 5.23 MB |

 

Tabulka s obsahem